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About the role
- Lead CAE & Systems Development Engineering for vehicle structure & occupant protection systems. Ensuring compliance with global crash safety requirements at Ford.
Responsibilities
- Use LS-DYNA and associated simulation tools to conduct full vehicle, subsystem & component CAE finite element analyses to optimize vehicle structure & occupant crash performance in side impact.
- Develop design recommendations for side impact restraints (e.g. EA tuning for seat belt systems, side air bag, side air curtain, interior trim)
- Collaborate with Body Structure, Interior, Chassis, Seat and Restraint System engineers to drive design efficient vehicle content for optimal crash performance.
- Conduct component, subsystem, and full-vehicle physical crash tests, as required, to validate CAE models for accurate analysis / predictions.
- Conduct DFMEA/Robustness in safety analysis of structures & occupant protection to ensure that corporate requirements are consistently met throughout the vehicle design and manufacturing processes.
- Assess the impact of new/advanced technologies & requirements on vehicle crashworthiness and occupant protection.
- Apply knowledge from competitive benchmarking to develop innovative vehicle structure and restraint system concepts.
- Utilize working knowledge of supplier commodity performance capabilities and processes to meet Ford engineering targets.
- Continuous improvement of crashworthiness methodologies and processes to enhance overall vehicle safety.
- Actively contribute to a positive teamwork environment based on candid, constructive debate and continuous learning.
Requirements
- Bachelor of Science in Engineering (BS, BSE - Mechanical, Aerospace, Structures, Bio-Mechanics, Applied Mechanics) or a related field of study.
- Minimum 7 years of Crash Safety CAE experience with emphasis on side impact vehicle structure and occupant protection.
- Expertise in development and optimization of occupant restraints systems (e.g. side air bags, side air curtains, seat belts, interior trim) for occupant protection in side impact.
- Expertise in Crash Safety toolset including full vehicle, sub-system & component CAE (LS-Dyna), physical crash testing procedures and data analysis.
- Extensive knowledge of Global Safety regulatory and Public Domain requirements (e.g. FMVSS, ECE, NCAP, IIHS).
- Understanding of quality control processes (Failure Mode Avoidance, DFMEA, Robustness) and a proactive approach to identifying areas for improvement in safety methodologies and processes.
- Proven track record of vehicle program delivery for occupant protection crash requirements.
- Demonstrated expertise in reductive design principles to deliver safety performance with efficient vehicle content.
- Excellent interpersonal communication (oral and written) and collaboration skills with key related engineering activities (e.g. body structure, chassis/steering, interior trim, seats and restraints).
Benefits
- Immediate medical, dental, vision and prescription drug coverage
- Flexible family care days, paid parental leave, new parent ramp-up programs, subsidized back-up childcare and more
- Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more
- Vehicle discount program for employees and family members and management leases
- Tuition assistance
- Established and active employee resource groups
- Paid time off for individual and team community service
- A generous schedule of paid holidays, including the week between Christmas and New Year’s Day
- Paid time off and the option to purchase additional vacation time.
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