Site STA Engineer managing supplier launches and quality issues for Powertrain components. Collaborating with cross-functional teams to ensure manufacturing excellence at supplier sites.
Responsibilities
Drive Flawless Launches at assigned supplier sites, collaborating with Launch STA team (Ex: Schedule A, PPAP
(Production Part Approval Process), Supplier Quality Issues resolution). Escalate significant issues promptly and
‘date to green’ plan to appropriate management
Conduct onsite evaluation visits for Priority commodities as per GPDS supplier engagement process for new
programs
Support capacity studies interfacing with suppliers and Ford cross-functional teams
Review supplier incremental tooling work plans compliance to PPAP (Production Part Approval Process)
requirements
Drive capacity/uplift actions implementation with suppliers inline with the GCP study requirements
Drive Supplier Process capacity issues resolution as needed – Production constraint risk mitigation working with
Ford and Supplier teams and manage “date to green” plan
Monitor supply status of 24/7 roster suppliers and Blue bar status of PPAPs beyond implementation timing
Review supplier Capacity Analysis Reports (CAR) for compliance to capacity requirements
Failure Mode Effect Analysis), SPC (Statistical Process Control), Gage R&R (Repeatability and Reproducibility),
Gage R&R (Repeatability and Reproducibility), etc.) as required
Drive new supplier site evaluations and Supplier Risk Assessment on new sourcing in support of GCST,
identifying Risk Mitigation.
Drive closure of supplier process Quality issues related to Stop Ship/Build, BSAQ (Balanced Single Agenda for
Quality) projects and Field Action Stop Ship/Prevent Action
Drive compliance to all organizational and corporate training requirements and SIM process compliance.
Requirements
Bachelor of Science/ Engineering, or academic equivalent
Be proficient in English when working with global teams
Knowledge of manufacturing process(es) of the responsible component commodities
Knowledge of Problem Solving and Quality systems and tools
The following commodity Experience are recommended for this role:** Experience in development of Powertrain (Engine & Transmision) parts** Knowledge on overall Engine/ Transission Assembly process, Powertrain System (fuel system, cooling system,**exhaust system, lubrication system, valve train)** Experienced in Ferrous and Aluminum casting, Machining, Forging, Heat Treatment, Welding, Coating, Plating** Exposure to plastic injection molding, stamping process** Experience in CQI requirements e.g. CQI-9 (heat treatment), CQI-23 (Injection molding), CQI-15 (welding), CQI-**11 (plating)
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