Manufacturing Methods Engineer responsible for optimizing methods and procedures for battery assembly and processing at EnerSys. Collaborating on engineering design changes and driving continuous process improvements.
About the role
- Site STA Engineer managing supplier launches and quality issues for Powertrain components. Collaborating with cross-functional teams to ensure manufacturing excellence at supplier sites.
Responsibilities
- Drive Flawless Launches at assigned supplier sites, collaborating with Launch STA team (Ex: Schedule A, PPAP
- (Production Part Approval Process), Supplier Quality Issues resolution). Escalate significant issues promptly and
- ‘date to green’ plan to appropriate management
- Conduct onsite evaluation visits for Priority commodities as per GPDS supplier engagement process for new
- programs
- Support capacity studies interfacing with suppliers and Ford cross-functional teams
- Review supplier incremental tooling work plans compliance to PPAP (Production Part Approval Process)
- requirements
- Drive capacity/uplift actions implementation with suppliers inline with the GCP study requirements
- Drive Supplier Process capacity issues resolution as needed – Production constraint risk mitigation working with
- Ford and Supplier teams and manage “date to green” plan
- Monitor supply status of 24/7 roster suppliers and Blue bar status of PPAPs beyond implementation timing
- Review supplier Capacity Analysis Reports (CAR) for compliance to capacity requirements
- Drive robust Supplier Failure Mode Avoidance through PFMEA, SCCAF, CP reviews, Manufacturing feasibility
- reviews and Health chart deployment as applicable
- Drive Supplier manufacturing health chart compliance and support development of new health charts
- Drive suppliers for Special process compliance with the support of STA Technical Specialists
- Drive continuous improvement in manufacturing excellence with the assigned sites through Q1-MSA deployment,
- Q1 attainment/ retention, Health chart deployment, Supplier training as required.
- Drive deployment & improvement of Quality performance requirements (Q1, QR, TGW, R/1000, CPU), through
- Reduction, Benchmarking, Lean Manufacturing, G8D (Global 8 Disciplines) methodology, PFMEA (Process
- Failure Mode Effect Analysis), SPC (Statistical Process Control), Gage R&R (Repeatability and Reproducibility),
- Gage R&R (Repeatability and Reproducibility), etc.) as required
- Drive new supplier site evaluations and Supplier Risk Assessment on new sourcing in support of GCST,
- identifying Risk Mitigation.
- Drive closure of supplier process Quality issues related to Stop Ship/Build, BSAQ (Balanced Single Agenda for
- Quality) projects and Field Action Stop Ship/Prevent Action
- Drive compliance to all organizational and corporate training requirements and SIM process compliance.
Requirements
- Bachelor of Science/ Engineering, or academic equivalent
- Be proficient in English when working with global teams
- Knowledge of manufacturing process(es) of the responsible component commodities
- Knowledge of Problem Solving and Quality systems and tools
- The following commodity Experience are recommended for this role:** Experience in development of Powertrain (Engine & Transmision) parts** Knowledge on overall Engine/ Transission Assembly process, Powertrain System (fuel system, cooling system,**exhaust system, lubrication system, valve train)** Experienced in Ferrous and Aluminum casting, Machining, Forging, Heat Treatment, Welding, Coating, Plating** Exposure to plastic injection molding, stamping process** Experience in CQI requirements e.g. CQI-9 (heat treatment), CQI-23 (Injection molding), CQI-15 (welding), CQI-**11 (plating)
Job title
Job type
Experience level
Salary
Not specified
Degree requirement
Tech skills
Location requirements
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