Senior Reliability Engineer at Sonova ensuring dependable performance of hearing solutions for millions of users globally. Involves engineering skills to improve product reliability across development stages.
About the role
- Senior System Reliability Engineer overseeing design validation test campaigns for electric vehicles. Collaborating with multidisciplinary teams to identify failure modes and set reliability targets.
Responsibilities
- In this highly interdisciplinary role, you will work with multiple teams and help set reliability targets at the system and subsystem level.
- You will oversee the design validation test campaigns throughout different stages of vehicle development from proof of concept to the launch.
- You will be defining test plans, quantities and test profiles in collaboration with subject matter experts based on the physics of failure, complexity of systems, and technology readiness levels.
- You will be identifying failure modes and design test methods to exercise them.
- This role is expected to support an entire vehicle.
Requirements
- B.S. in Mechanical, Electrical, or Chemical Engineering, Material Science, applied Physics or Chemistry with 5+ years of relevant experience in reliability engineering, test design, and failure analysis
- Advanced knowledge of reliability engineering mathematics including but not limited to: Different statistical distribution commonly used in reliability analyses and their attributes. Reliability requirement development, target allocation, cascading the reliability requirements from top level to system and subsystem levels and setting the appropriate confidence levels. Fleet data analysis: Identify appropriate target user to define mission profiles/ duty cycles. Failure vs suspension test data treatment, data censoring.
- Advanced knowledge of accelerated life testing such as: Test plan development (using the outcomes of DFMEA or legacy engineering knowledge). Specify sample sizes. Determine the order of waterfall test sequences. Duty cycle/mission profile development. Develop accelerated test profiles in close collaborations with component owners
- Solids understanding of physics of failure with a focus on fatigue, wear, environmental degradation (temp cycling, time at temp, UV degradation, humidity exposure, oxidation, vibration, etc.)
- Familiarity and working experience with different industry standards for shock and vibe, corrosion, environmental aggressors, etc.
- Ability to work with several different teams with distinct backgrounds. You will be presented with problems from very diverse disciplines of engineering (mechanical, electrical, chemical, and more)
- Demonstrated track record of leading successful root cause analysis campaigns in a multi-functional environment
- Demonstrated track record of finding the balance between depth and spread to optimize deliverables while operating in a face-paced environment
Benefits
- Immediate medical, dental, vision and prescription drug coverage
- Flexible family care days, paid parental leave, new parent ramp-up programs, subsidized back-up child care and more
- Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more
- Vehicle discount program for employees and family members and management leases
- Tuition assistance
- Established and active employee resource groups
- Paid time off for individual and team community service
- A generous schedule of paid holidays, including the week between Christmas and New Year’s Day
- Paid time off and the option to purchase additional vacation time.
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