About the role

  • Controls Engineer ensuring smooth operation of factory's automation control systems and IT infrastructure. Drive improvements, manage projects, and ensure compliance with industry standards.

Responsibilities

  • Develop, maintain, and safeguard factory controls, IT systems, and industrial networks.
  • Define and implement long-term strategies for controls and IT systems, including technology upgrades, software standards, electrical standards, policies, and lifecycle management for maintenance and obsolescence.
  • Design and propose operational solutions; lead and manage capital projects for new processes and equipment integration.
  • Drive continuous improvement initiatives to enhance operational efficiency and reliability.
  • Provide advanced troubleshooting and structured problem-solving for complex control system issues.
  • Establish and maintain control engineering best practices, site standards, and compliance with UL and safety regulations.
  • Maintain and update control schematics, drawings, and technical documentation.
  • Ensure health and safety of personnel and proper care of equipment, property, and product under control.
  • Train and mentor engineers, maintenance personnel, and other associates on troubleshooting controls and IT systems.
  • Collaborate with cross-functional teams to achieve operational objectives and project goals.
  • Stay current with industry trends through education, professional networks, professional publications, personal networks, certifications, and participation in technical organizations.
  • Perform other duties and tasks as assigned.

Requirements

  • Bachelor’s Degree in Controls or Electrical Engineering or equivalent experience
  • 7+ years of experience as a Controls Engineer working in a manufacturing environment
  • Expertise in automated machinery control systems, including PLCs, HMIs, servos, VFDs, and related IT systems, supported by a strong technical, engineering, and manufacturing foundation.
  • Hands-on experience with HMI software platforms such as Aveva Wonderware and FactoryTalk—maintaining, managing, and implementing improvements.
  • Proficiency in PLC programming and optimization for maximum equipment performance and safety, with working knowledge of Allen-Bradley, Siemens, and Schneider Electric systems.
  • Industrial networking skills, including configuration, maintenance, and troubleshooting of Ethernet/IP, Modbus TCP, Profinet, and VLANs.
  • Ability to interpret electrical schematics and apply design techniques for circuit tracing and diagnostics.
  • Skilled in troubleshooting electromechanical control systems, including single-phase and three-phase power feeds and control wiring terminations.
  • Familiarity with safety systems, motion control, and robotic integration (preferred).
  • Strong capability to diagnose and resolve complex electrical and PLC control issues on production equipment using structured problem-solving methodologies.
  • Proven ability to plan and execute controls-related projects, including system upgrades and integration of new equipment.
  • Experience managing capital projects using standard project management methodologies.
  • Knowledge of Six Sigma and Continuous Improvement methodologies (preferred).
  • Experience with CAD software (SolidWorks / AutoCAD) (preferred).
  • Food or Beverage industry experience, with familiarity in QMP, GMPs, and HACCP standards (preferred).

Benefits

  • Competitive Medical, Vision, Dental Benefits
  • 401K Package
  • Employee Assistance Program
  • Onsite Cafeteria and Gym (West Chester location)
  • Hybrid Work Schedule
  • Ability to be barista certified
  • Monthly Lunches provided by Lavazza
  • Tuition Reimbursement
  • Performance Development Plans
  • Employee Discounts
  • Flexible business casual dress code - jean friendly!
  • Free coffee, anytime!

Job title

Controls Engineer II

Job type

Experience level

SeniorLead

Salary

Not specified

Degree requirement

Bachelor's Degree

Location requirements

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