Control/Electrical Engineer specializing in Battery Managing Systems for Ford’s Electric Vehicles team. Engaging in hardware design, development, and validation for high voltage battery systems.
Responsibilities
Design and iterate BMS hardware subsystems (cell sensing, passive/active balancing, pack power distribution, pre-charge/isolation circuits, contactor control, isolation monitoring, current sensing and protection).
Author and release high-quality engineering artifacts: schematics, PCB layouts, BOMs, assembly drawings, and detailed change records that meet safety, manufacturability, and cost targets.
Perform Worst Case Circuit Analysis (WCCA) for circuits: define assumptions, compile component tolerance stacks, run worst case and Monte Carlo simulations (SPICE/statistical tools), analyze environmental and aging effects, and document margins and mitigations in formal WCCA reports.
Bring up and validate hardware in the lab: design test fixtures, develop and execute functional and environmental test plans (thermal, vibration, EMC/EMI pre compliance), collect and analyze data, and close design gaps through iterative updates.
Work closely with software and system integration teams to define and verify ADC timing, sampling strategies, communication, diagnostics, and HW–SW interfaces; support hardware/software co-debugging during bring-up.
Apply ISO 26262 functional safety processes in day-to-day work: contribute to HARA/ASIL discussions, derive and trace hardware safety requirements, support DFMEA/FMEDA activities, and produce hardware verification evidence needed for safety cases.
Implement and verify diagnostic coverage and fault handling features (watchdogs, redundancy, self-test, isolation fault detection) and ensure designs meet target ASIL requirements where applicable.
Drive root cause analysis for failures in lab and field, define corrective actions, and implement design, test, and supplier changes to prevent recurrence.
Optimize designs for cost, manufacturability, testability, and supply chain robustness; evaluate and qualify components and collaborate with suppliers on components, prototypes, and design transfers.
Create and maintain production test plans and automated test fixtures; work with manufacturing and test engineering to ramp products, stabilize yields, and resolve quality escapes.
Document technical decisions, tradeoffs, and test evidence; present design status and risk mitigation to cross functional stakeholders and participate in design reviews and gate reviews.
Mentor junior engineers and technicians through hands on guidance during bring up, test, and documentation activities; contribute to continuous improvement of hardware design and validation processes.
Requirements
Bachelor’s Degree in Electrical Engineering or Electronics Engineering or equivalent combination of relevant education and experience.
3+ years’ experience in high voltage battery systems.
3+ years’ relevant hardware design or validation experience.
Familiarity with ISO 26262 functional safety concepts.
Benefits
Immediate medical, dental, vision and prescription drug coverage
Flexible family care days, paid parental leave, new parent ramp-up programs, subsidized back-up child care and more
Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more
Vehicle discount program for employees and family members and management leases
Tuition assistance
Established and active employee resource groups
Paid time off for individual and team community service
A generous schedule of paid holidays, including the week between Christmas and New Year’s Day
Paid time off and the option to purchase additional vacation time.
Job title
Control/Electrical Engineer – Battery Managing Systems (BMS)
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