Manager overseeing manufacturing engineering for rocket components at Firefly Aerospace. Responsible for driving production processes and mentoring engineers in a fast-paced environment.
Responsibilities
Lead and mentor a team of manufacturing engineers supporting machine shop operations and act as the primary liaison between the machine shop and the engineering team
Translate engineering design requirements into formal manufacturing process documentation including raw material definition, fixturing/tooling development, CNC programming strategies, inspection planning, and finishing requirements
Provide feedback to responsible engineers and ensure the most time-efficient and cost-efficient method of producing components
Drive continuous process development and improvement with the aim of radically increasing production rate and substantially reducing cost through data analysis, application of best practices, and innovative solutions
Ensure on time delivery of rocket components from CAD models to tangible components/assemblies ready for testing
Develop and implement digital work instructions and inspection sheets to guide operators and integrate with quality management systems (QMS)
Lead the development, test, and qualification of new machining processes and drive equipment commissioning
Mentor members of the team through investigations of process failures, troubleshooting machining challenges, and drive corrective actions to closure
Work with Tooling and Programming teams to ensure job readiness and optimize CNC programs using machining modeling and analysis tools
Manage lookaheads for long lead tasks and work closely with production teams to manage build schedules
Research new manufacturing methods, production related processes, and materials for improved production efficiency and final product performance
Be fully accountable for hardware sets and establish clear ownership within the team
Improve processes and cycle times, implement quick changeover improvements, and drive strategic initiatives to ensure team is operating with the most innovative manufacturing capabilities
Establish and implement standards for tooling and fixturing design, review, and commissioning
Own and maintain Manufacturing controls within Firefly's Enterprise Resource Planning software
Participate in design reviews to drive design-for-manufacturing initiatives, ensure manufacturability of components, and implement lessons learned
Participate in the Production Part Approval Process (PPAP) by developing and validating manufacturing processes and tooling
Identify issues, work with quality assurance to provide and execute corrective actions, and establish standards for manufacturing readiness reviews and production hand off
Provide direct floor-support to machine shop for continuous production and train shop floor personnel on new procedures
Requirements
Bachelor's degree in Engineering or related technical field, or 7+ years of experience working in a machine shop environment implementing the aforementioned responsibilities
7+ years' professional work experience with CNC machining and manufacturing complex components
3+ years of engineering leadership experience
Expert level understanding of GD&T and familiarity with ASME Y14.5
Strong knowledge of CNC machining processes, high-speed machining techniques, cutting tool technology, and machine tool capabilities
Experience developing CNC machining programs for metal parts on multi-axis machines
Experience working with Inconel and other difficult to machine materials
Experience with CAD software such as Pro-E, CATIA, Autodesk Inventor, SolidWorks, or NX
Ability to develop CAD models and create engineering drawings per international drawing standards
Able to read and interpret technical drawings and manufacturing documentation
Proven mechanical aptitude and hands-on problem-solving skills in a production environment
Exceptional people interaction skills and strong interpersonal and conflict resolution skills
Must be a team player
Excellent written and verbal communication skills
A passion for creating, building, and making things happen
Proven experience with tasks requiring extreme attention to detail and prolonged mental concentration
Ability to thrive in high stakes, stressful, short deadline environments
Critical thinking and strong decision making ability
Demonstrated results with scaling up business operations
Proven demonstration of acting as process-oriented change agent
Familiarity with AS9100 or ISO 9001 quality standards
Experience writing machining procedures, work instructions, and test plans
Benefits
Employees of Firefly Aerospace will become a part of a company that aims to innovate and inspire the future of space exploration and technology.
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