Staff Process Engineer providing technical expertise in drug delivery devices at Johnson & Johnson. Collaborating on the development of manufacturing processes that meet healthcare innovations.
About the role
- Manufacturing Engineer overseeing manufacturing processes at Air Methods. Responsible for quality improvements, process integration, and team training with a focus on efficiency.
Responsibilities
- Attend required project kickoff meeting(s), as required by program management for all projects assigned
- Responsible for reviewing and approving product work instructions (Manufacturing and Assembly Process Sheets)
- Responsible for reviewing and approving routing sheet and process (production traveler)
- Determine safe manufacturing processes that produce a quality product in the most efficient method possible
- Pursue continuous improvement efforts across the shop to improve quality and reduce lead times and cost
- Lead high impact process and quality improvement projects yielding significant reduction in defects and increased flow in the cell using LEAN tools and principles
- Utilize lean-manufacturing principles and participate in action workouts to improve process capability, reduce overall costs, and increase capacity
- Lead the implementation of process activities related to new product and process integration
- Explain and train the manufacturing team on technical related information
- Execute manufacturing related quality and lean projects
- Assist supervisors and production support in resolving manufacturing problems to drive root cause and corrective action
- Process non-conformance reports while keeping all affected departments informed
- Identify and reduce product quality issues caused by process variation
- Suggest Engineering Change Order Requests to correct errant engineering data or improve the overall manufacturability of the product
- Process ECO’s which include, but is not limited to updating Engineering Masters, redlining released W/O’s, revising firmed W/O’s inside ERP system, performing inventory audits to identify and remove/rework affected product, drafting rework W/O’s and occasionally expediting the rework orders
- Create supporting Engineering Masters/Work Orders in accordance with Service Bulletins
- Investigate manufacturing challenges to provide systematic solutions that remove waste and increase productivity
- Act as a resource for colleagues with less experience. Explains information; developing skills to bring team members to consensus around topics within field. Conveys performance expectations and may handle sensitive issues
- Conduct cost / benefit analysis for changes to manufacturing processes and / or equipment
- Other Duties as assigned
Requirements
- High School diploma or General Education Degree (GED) with four or more years related experience and/or training preferably in an aerospace environment.
- Bachelor’s Degree from an accredited university or college preferred
- Experience in aerospace environment preferred
- Ability to read and interpret blueprints for writing manufacturing procedures for shop use
- Background and knowledge of manufacturing processes and techniques
- Skills Focused: quick learner, strategically prioritizes work, self-starter, motivated, committed
- Strong interpersonal skills and a high degree of collaboration at all levels
- Transparent: shares critical information, speaks with candor, contributes constructively
- Ability to be a team player with a professional attitude
- Ability to perform in a rapidly evolving and dynamic environment
- Experience with fixture designs or improvement
- Ability to make data driven decisions and utilize Six Sigma and Lean tools
- Excellent organizational skills detail oriented, ability to prioritize and multi-task and meet deadlines
- Excellent written and verbal communication skills
- Computer Skills Able to use multiple data bases to track projects
- Proficient with Microsoft Suite, including Word, Excel, PowerPoint and Outlook
- Ability to learn and utilize the company’s ERP and MRP systems for costing and bill of material
- Proficient with CAD software
- Experience with programming and set-up of CNC machines preferred
- Knowledge of ISO / Quality procedures
- Six Sigma Training Preferred
- Direct experience with machining or assembly processes with an aptitude to learn from experience preferred.
Benefits
- For more information on our industry-leading benefits, please visit our benefits page here.
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