Engineer designing, planning, and implementing cloud infrastructure for diverse clients in Defence Enterprise Business Unit. Support operations and manage system/network infrastructure projects effectively.
About the role
- Site STA Engineer responsible for managing supplier sites and driving quality performance improvements in India. Collaborates with global teams to ensure flawless launches and supplier compliance.
Responsibilities
- Drive Flawless Launches at assigned supplier sites, collaborating with Launch STA team (Ex: Schedule A, PPAP (Production Part Approval Process), Supplier Quality Issues resolution).
- Escalate significant issues promptly and ‘date to green’ plan to appropriate management.
- Conduct onsite evaluation visits for Priority commodities as per GPDS supplier engagement process for new programs.
- Support Capacity Purchase team in capacity studies interfacing with suppliers and Ford cross-functional teams.
- Review supplier incremental tooling work plans compliance to PPAP (Production Part Approval Process) requirements.
- Drive capacity/uplift actions implementation with suppliers inline with the GCP study requirements.
- Drive Supplier Process capacity issues resolution as needed – Production constraint risk mitigation working with Ford and Supplier teams and manage “date to green” plan.
- Monitor supply status of 24/7 roster suppliers and Blue bar status of PPAPs beyond implementation timing.
- Review supplier Capacity Analysis Reports (CAR) for compliance to uplift capacity requirements.
- Drive robust Supplier Failure Mode Avoidance through PFMEA, SCCAF, CP reviews, Manufacturing feasibility reviews and Health chart deployment as applicable.
- Drive Supplier manufacturing health chart compliance and support development of new health charts.
- Drive suppliers for Special process compliance with the support of STA Technical Specialists.
- Drive continuous improvement in manufacturing excellence with the assigned sites through Q1-MSA deployment, Q1 attainment/ retention, Health chart deployment, Supplier training as required.
- Drive deployment & improvement of Quality performance requirements (Q1, QR, TGW, R/1000, CPU), through Warranty Reduction, Benchmarking, Lean Manufacturing, G8D (Global 8 Disciplines) methodology, PFMEA (Process Failure Mode Effect Analysis), SPC (Statistical Process Control), Gage R&R (Repeatability and Reproducibility), Gage R&R (Repeatability and Reproducibility), etc.) as required.
- Drive new supplier site evaluations and Supplier Risk Assessment on new sourcing in support of GCST, identifying Risk Mitigation.
- Drive closure of supplier process Quality issues related to Stop Ship/Build, BSAQ (Balanced Single Agenda for Quality) projects and Field Action Stop Ship/Prevent Action.
- Drive compliance to all organizational and corporate training requirements and SIM process compliance
Requirements
- Bachelor of Science/ Engineering, or academic equivalent.
- Be proficient in English when working with global teams.
- Knowledge of manufacturing process(es) of the responsible component commodities.
- Knowledge of Problem Solving and Quality systems and tools
- The following commodity Experience are recommended for this role:
- Experience in development of Powertrain (Engine & Transmision) parts.
- Knowledge on overall Engine/ Transission Assembly process, Powertrain System (fuel system, cooling system, exhaust system, lubrication system, valve train).
- Experienced in Ferrous and Aluminum casting, Machining, Forging, Heat Treatment, Welding, Coating, Plating.
- Exposure to plastic injection molding, stamping process.
- Experience in CQI requirements e.g. CQI-9 (heat treatment), CQI-23 (Injection molding), CQI-15 (welding), CQI
Job title
Job type
Experience level
Salary
Not specified
Degree requirement
Tech skills
Location requirements
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