Provide hands-on process improvements using a combination of Engineering and Lean skill sets
Drive the advancement of manufacturing operational processes and material replenishment systems to meet client pull demands
Optimize systems, flow creation, equipment performance and resources
Lead the tactical efforts towards the achievement of the strategic plan objectives
Drive the promotion and facilitation of Lean Engineering events supporting the entire value chain
Focus on key cross functional process and system improvements to accelerate standardization, stability, and simplification in the manufacturing and key client facing business processes
Develop, enhance, and implement systems that increase efficiency and optimize all phases of service or production processes, from design to manufacturing
Oversee, and directly participate in, process design projects, ensuring efficient and safe functioning of all processes related to producing a product, substance, or service
Conduct problem solving exercises, including root cause analysis, corrective action, and preventive action implementation for plant operations
Utilize Visual Management systems, Sustainment of 5S, Set Up Reduction - SMED methodologies, Waste Reduction, Optimizing Inventory Control/Kanban System, Line Balancing and Flow Creation, Gemba utilization, including leading huddles
Evaluate existing processes, suggest measures for improvement, and configure manufacturing systems to reduce cost, improve sustainability, boost productivity, quality, and profitability, and develop best practices within the production process
Implement methods and process designs, create prototypes, conduct testing, and make necessary modifications
Consult with suppliers and vendors for recommendations relating to materials used in the manufacturing process
Analyze facility layout, equipment requirements and work flow, and develop plant layouts for improvement of workflow, security and safety
Oversee installation and start-up of new equipment and processes
Provide technical input to production and clients
Develop programs and processes to improve the performance of cards manufactured
Perform other related duties as assigned.
Requirements
Bachelor’s degree in an Engineering discipline and/or a combination of college education
Minimum of 5 years’ experience in manufacturing, process engineering, or quality engineering
Process/Manufacturing Engineering experience in an industrial environment
Proven team leadership / facilitation skill sets
Practitioner of Six Sigma concepts (or Six Sigma certifications)
Computer proficiency and experience with general engineering software solutions
Effective written and verbal communication skills
Strong practical skills within a Lean manufacturing environment is highly desirable
Experience with various manufacturing process technologies
Working knowledge of manufacturing equipment and systems
Lives the Continuous Improvement culture and can drive change
Passionate about Lean and the attainment of key initiatives
Strong data driven process and system methodologies
Ability to hold self and others accountable
Enjoys plant level, hands-on involvement in the improvement process.
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