Quality Assurance Specialist supporting quality systems and functions at West Pharmaceutical Services. Ensuring compliance with ISO standards and continuous improvement initiatives.
About the role
- Senior Thermal Systems Test Engineer focusing on testing and improving thermal systems for electric vehicles at Ford. Collaborating across engineering teams to innovate and deliver high-quality automotive solutions.
Responsibilities
- Design and build thermal test assets spanning a range of size, scope and complexity: this could range from a simple coolant bench test to characterize a valve, to a partially completed refrigeration system with coolant and air loops, to a fully instrumented vehicle.
- Automate / script HIL testers that can replicate boundary conditions, loads etc. felt by a thermal system across a wide range of possible scenarios.
- Work with modeling engineers to validate predictions – propose tests based on prediction weaknesses, learn how to run the models themselves.
- Collaborate closely with controls engineers to validate the SW and propose improvements.
- Work closely with test and integration engineers to debug control algorithms at the bench and vehicle level.
- Lead engineering test fleets – these may consist of bucks and/or vehicles.
- Plan critical test campaigns – both at the wind tunnel and in the field.
Requirements
- B.S. in Mechanical Engineering or a related field.
- Foundational background in thermal systems (heat transfer, thermodynamics, fluid dynamics).
- 4+ years of experience using modeling tools of various scales (GT, Python, MATLAB/Simulink, Dymola, TAITherm or similar).
- Experience with basic programming best practices (e.g., readable, re-usable code).
- Experience working with high voltage powertrain and thermal systems
- Experience diagnosing and repairing HVAC components and systems
- Safe management of glycol, AC refrigerant, and oil-based liquids and gases
- Knowledge of thermal and fluid measurement sensor installation and calibration
- Experience with data acquisition systems and related sensors
- Can interpret and create wiring diagrams for test fixture construction
- Even better, you may have...
- Graduate Degree in Mechanical Engineering with a focus on thermal engineering or energy systems.
- Real-world product development experience using tests to design, validate and continuously improve a thermal system used by customers every day.
- Deep experience with refrigeration systems (compressors, heat exchangers, valves, sensors, charge and oil management) applied to automotive products.
- Deep experience with HVAC design (hardware, control strategies, energy flows within the cabin, glass properties).
- Experience modeling non-linear flow/energy circuits with first principles.
- Familiarity with battery, motor/inverter and electronics thermal/electrical models.
- Familiarity using 3D CAD software collaboratively (NX, Catia, 3DX).
- Proficiency using collaborative work tracking tools such as JIRA, Confluence and GitHub
- Testing/laboratory experience with refrigeration loops, coolant and air circuits.
- An eagerness to work cross-functionally in a dynamic environment where you are part of a high performing team.
- A system approach to design and development with the desire and curiosity to strive for exceptional delivery execution and continuous improvement.
- Experience with controls methods for automotive thermal systems
Benefits
- Immediate medical, dental, vision and prescription drug coverage
- Flexible family care days, paid parental leave, new parent ramp-up programs, subsidized back-up child care and more
- Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more
- Vehicle discount program for employees and family members and management leases
- Tuition assistance
- Established and active employee resource groups
- Paid time off for individual and team community service
- A generous schedule of paid holidays, including the week between Christmas and New Year’s Day
- Paid time off and the option to purchase additional vacation time.
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