Manufacturing Engineer optimizing piston manufacturing processes at Tenneco. Driving quality, efficiency, and cost-effectiveness in production environments of piston operations.
Responsibilities
Develop, implement, and optimize manufacturing processes for piston machining, finishing, and assembly
Analyze cycle times, reduce waste, and drive continuous improvement using Lean, Kaizen, and Six Sigma principles
Provide day-to-day support to production lines to achieve productivity, quality, and efficiency targets
Troubleshoot process deviations, quality issues, and equipment failures
Design and develop jigs, fixtures, cutting tools, and gauges for piston manufacturing
Ensure manufacturing processes comply with ISO/TS standards and internal quality systems
Identify and implement cost-reduction initiatives related to materials, tooling, manpower, scrap, and rework
Coordinate with R&D, Quality, Maintenance, and Supply Chain teams for new product introductions
Requirements
Bachelor’s degree in Mechanical Engineering, Production Engineering, Automobile Engineering, or equivalent experience
Strong knowledge of piston manufacturing processes—machining (CNC/lathe), forging/casting basics, honing, coating, and finishing
Experience with CNC programming, process validation, and tooling design
Proficiency in CAD tools (AutoCAD, SolidWorks, or similar)
Hands-on experience with Lean Manufacturing and Six Sigma methodologies
Familiarity with quality tools: APQP, PPAP, PFMEA, Control Plans, SPC, MSA
Strong analytical, problem-solving, and communication skills
Ability to work in fast-paced production environments
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