Senior Lead Engineer developing physics based analytics for aircraft systems at Collins Aerospace. Collaborating with engineers and SMEs on predictive maintenance and anomaly detection models.
Responsibilities
Develop physics based analytics & physics informed machine learning–based analytics for sensory data from aircraft systems (e.g., engines, actuators, fuel and air conditioning systems).
Work closely with SMEs, design engineers, and PHM teams to understand the physical behavior of systems and translate it into analytical models.
Analyze and process large-scale time-series data using Databricks, PySpark, and distributed computing frameworks.
Develop fault detection, degradation tracking, and anomaly detection algorithms using statistical and ML methods.
Integrate physics-based features (derived from thermodynamics, fluid mechanics, or system modeling) with ML models for improved interpretability and accuracy.
Perform feature engineering, dimensionality reduction, and signal fusion across multiple sensors and systems.
Validate and verify analytics using test data and SME feedback, ensuring physical consistency and robustness.
Collaborate in the development of digital twins, prognostics and health management (PHM) models, and predictive maintenance frameworks.
Requirements
Bachelors / Masters in Mechanical /Aeronautical / Electrical / Data Science
Well versed with PHM (Prognostic Health Monitoring) concepts of feature engineering, anomaly detection, model performance metrics, signal processing, statistical analysis
Knowledge on Physics based analytics & physics informed Machine Learning approaches
Solid foundation in machine learning algorithms (regression, classification, anomaly detection, time-series forecasting).
Experience developing physics-informed neural networks (PINNs) or hybrid physics + ML models (preferred)
Knowledge of prognostics and health management (PHM), RUL (Remaining Useful Life) estimation, and system-level health modeling (preferred)
Familiarity with simulation tools (MATLAB/Simulink, Modelica, NPSS) for validation and model correlation (preferred)
Experience with digital twin frameworks or model-based system engineering (MBSE) environments (preferred)
Exposure to cloud-based analytics, CI/CD pipelines, and MLflow for model management (preferred)
Benefits
Meal coupons
Group Term Life Insurance.
Group Health Insurance.
Group Personal Accident Insurance.
Entitled for 18 days of vacation and 12 days of contingency leave annually.
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