Hybrid Senior FEA Engineer

Posted 3 days ago

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About the role

  • Senior FEA Engineer conducting finite element analysis to support avionics sensor systems development. Collaborating with teams to ensure compliance with performance and reliability requirements.

Responsibilities

  • Perform detailed finite element analysis (FEA) to evaluate structural, thermal, and dynamic behavior of avionics sensor components and systems.
  • Develop, calibrate, and validate simulation models to ensure accurate prediction of sensor performance under various operational and environmental conditions.
  • Support the design optimization of sensor housing and internal components to meet stringent aerospace requirements.
  • Provide technical input into the evaluation of materials and manufacturing processes to enhance sensor durability and reduce weight.
  • Collaborate with engineering, manufacturing, and testing teams to ensure sensor designs meet program requirements and customer expectations.
  • Interpret analysis results and provide actionable recommendations to improve product performance, reliability, and lifecycle.
  • Ensure alignment with aerospace industry standards (e.g., DO-160, MIL-STD-810) and internal quality processes.
  • Prepare detailed documentation of analysis methods, results, and design recommendations for both internal and external stakeholders.
  • Mentor junior engineers within the Avionics Sensors organization.

Requirements

  • Typically requires a degree in Science, Technology, Engineering or Mathematics (STEM) and minimum 5 years prior relevant experience or an Advanced Degree in a related field and minimum 3 years of experience
  • Demonstrated professional experience communicating in English (verbal and written).
  • U.S. citizenship is required, as only U.S. citizens are authorized to access information under this program/contract.
  • Bachelor’s or Master’s degree in Mechanical Engineering, Aerospace Engineering, or a related field preferred.
  • Experience in finite element analysis, with a focus on aerospace or sensor systems.
  • Advanced proficiency in FEA tools such as ANSYS, Abaqus, or similar software.
  • Strong understanding of structural mechanics, thermal analysis, and material properties relevant to avionics applications.
  • Familiarity with CAD tools and ability to collaborate on design iterations.
  • Knowledge of aerospace and defense industry standards, including environmental testing standards (e.g., DO-160).
  • Experience analyzing and optimizing sensor systems or similar electronics in aerospace applications.
  • Familiarity with fatigue analysis, vibration testing, and thermal management challenges specific to avionics sensors.
  • Experience with composite materials and lightweight design.

Benefits

  • Medical, dental, and vision insurance
  • Three weeks of vacation for newly hired employees
  • Generous 401(k) plan that includes employer matching funds
  • Participation in the Employee Scholar Program (ESP)
  • Life insurance and disability coverage
  • Employee Assistance Plan, including up to 8 free counseling sessions.
  • And more!

Job title

Senior FEA Engineer

Job type

Experience level

Senior

Salary

Not specified

Degree requirement

Bachelor's Degree

Location requirements

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