Senior Automation / Controls Engineer leading high-complexity projects to improve automated systems. Working in cGMP environments and overseeing integration of safety systems and robotic technologies.
Responsibilities
Leads high-complexity, high-priority projects as the single owner of the controls engineering scope, architecting solutions that maximize safety, reliability, throughput, and maintainability in Class 7 cleanroom, cGMP environments.
Operates with strong platform-agnostic capability; delegates work to technicians and junior engineers.
Provides initial first-line support at startup and transitions first-line support to Manufacturing Engineering and Maintenance; cross-trains interdepartmental engineers transitioning second-line support (remaining as final-line support).
Scope ambiguous projects; build detailed execution plans in the company-standard project/task management system; manage budget, schedule, and risk; communicate effectively with stakeholders, suppliers, and customers.
Author, review, and approve comprehensive documentation (P&IDs; electrical schematics; pneumatic diagrams; panel/device layouts; BOMs; process flow diagrams); establish maintainable design patterns and standards.
Define build strategies; oversee panel/field installation by technicians; ensure compliance with NEC, UL, CE and hazardous-area requirements.
Engineer safety systems to required performance levels; implement complex multi-axis servo motion control including robotic systems (Cartesian, SCARA, collaborative robots/cobots).
Configure segmented, secure local networks and manage routing/remote connectivity.
Deliver maintainable architectures with modular code, robust fault handling, and advanced PID/motion coordination across multiple subsystems; demonstrate cross-platform adaptability.
Architect scalable SCADA solutions including role-based security, distributed alarming, data models, scripting, reporting, web services and integrations with enterprise systems.
Define verification strategies; lead complex troubleshooting; implement corrective and preventive actions; document lessons learned for reuse.
Support formal cGMP validation (IQ/OQ/PQ) led by Process Engineering, Manufacturing Engineering, and Quality; ensure full requirements traceability, test coverage, and release documentation.
Provide initial first-line support after equipment goes into service to achieve reliable operation; transition first-line support to Manufacturing Engineering and Maintenance and remain second-line support; lead support and modernization of legacy controls systems equal or below experience level; plan lifecycle updates and obsolescence mitigation; ensure smooth handover to operations; drive standards, templates, and best practices; mentor engineers and technicians.
Requirements
Bachelors degree (or similar) in a relevant discipline; equivalent experience considered.
7+ years related controls/automation experience with strong prior industry exposure.
Advanced proficiency with NEC, UL, CE; hazardous-area design/compliance (Class I Div 1/Div 2, intrinsically safe circuits, explosion-proof enclosures); leads audits/reviews.
Advanced AutoCAD proficiency; enforces drawing and revision-control standards.
Expert ladder logic and HMI development; architectural and modular code design; cross-platform adaptability; demonstrated capability to support legacy systems equal or below experience level.
Advanced multi-axis servo motion control.
Demonstrated experience integrating Cartesian, SCARA, and collaborative robots/cobots with appropriate safety practices.
Strong SCADA architecture and integration in regulated environments.
Advanced Python and SQL; database table design; data integrity and reporting strategies.
Demonstrated commissioning of numerous unique systems of high complexity (large IO counts, tightly coupled PID loops, motion/robotics coordination, distributed systems); documented improvements in reliability, throughput, and robustness; exemplary safety and cGMP record.
Proficient in 2D CAD and drafting software, AutoCAD Mechanical or Electrical preferred.
Proficient with MS Office software including Outlook, Word, PowerPoint, Excel and a working knowledge of a wide variety of software packages, operating systems, and equipment.
Benefits
Full Medical, Dental and Vision coverage with HSA Employer Contributions for eligible plans
Additional Perks- HQ Onsite Full Gym, Ultramodern Coffee Bars, Free EV Charging Stations, Employee Discounts
IT Site Engineer providing critical IT support in Tokyo, Japan for manufacturing facilities. Responsible for ensuring reliability of IT systems from workstations to network infrastructure.
Senior Software Engineer developing control systems for innovative agricultural machines at TTA - ISO. Collaborating with a specialized team to drive technological advancements in the horticulture sector.
Engineer at Astrana Health solving meaningful problems with technology, building effective tools and applications for better care delivery. Collaborating closely with clinical and operations teams in a hybrid work environment.
Engineer, Test Manufacturing optimizing test processes for product testing at Celestica. Collaborating with engineers and leading productivity improvements in a manufacturing environment.
Renewables Control & Monitoring Room Shift Engineer managing 24/7 renewable energy asset monitoring in Greece's growing energy sector. Joining a leading company transitioning towards a sustainable future.
Advanced Manufacturing Engineer optimizing manufacturing equipment and processes at Meissner. Leading continuous improvement initiatives and cross - functional collaboration in a fast - paced environment.
Advanced Manufacturing Engineer at Meissner driving manufacturing process improvements and implementing automation solutions. Collaborating with teams on product introductions and optimization initiatives.
Manufacturing Engineer optimizing manufacturing processes and driving operational excellence at Meissner. Join our team to develop and service filtration products and single - use systems.
R&D Process Development Engineer focusing on bioprocessing at a leading drug manufacturing organization in Camarillo. Overseeing projects from design to technology transfer.
Sr. Engineer at LG Energy Solutions Vertech applying expertise in battery manufacturing for process improvements. Focus on productivity, cost - effective manufacturing, and quality assurance in a team - driven environment.