Project Engineer I gaining engineering experience in a collaborative environment at CESO. Involves design work, report preparation, and on - the - job training under a Professional Engineer guidance.
About the role
- Senior Manufacturing Controls Engineer leading automation test development at Jabil, providing technical leadership in PLC integration, HMI development, and validation methodologies.
Responsibilities
- Lead the development, review, and control of controls and test manufacturing documentation including I/O lists, PLC architecture diagrams, network topologies, sequence of operations, test scripts, validation plans, SOPs, and software revision control.
- Conduct DFM and DFA reviews during NPI to ensure control systems and test architectures are optimized for manufacturability, serviceability, scalability, and repeatability.
- Develop, maintain, and update PFMEA documentation and structured risk assessments for control system integration and automated test processes.
- Architect and develop manufacturing test strategies including functional testing, interlock validation, automated sequence testing, and data capture methodologies.
- Design and develop PLC-based and PC-based automated test solutions for electrical, mechanical, and system-level validation.
- Define and standardize PLC programming structures, naming conventions, test logic sequencing, and revision control practices.
- Lead integration and validation of PLCs, HMIs, VFDs, sensors, instrumentation, safety devices, and communication protocols (Ethernet/IP, Modbus, BACnet, Profinet, etc.).
- Develop and optimize commissioning and test processes including power-up validation, I/O verification, safety interlock testing, leak/pressure validation support, and automated functional performance checks.
- Partner with Mechanical, Electrical, Industrial, and Quality Engineering to ensure comprehensive test coverage and cross-functional system integration.
- Develop automated data acquisition systems and ensure integration with MES and digital factory platforms for traceability and real-time performance monitoring.
- Provide advanced hands-on troubleshooting support for PLC logic faults, automation sequencing errors, instrumentation failures, communication issues, and test script gaps.
- Support FAT/SAT activities and customer validation events, ensuring test systems demonstrate reliability, repeatability, and compliance.
- Ensure controlled software documentation, test script management, and ECN discipline throughout NPI, ramp, and sustaining production phases.
- Drive continuous improvement initiatives focused on test coverage enhancement, automation reliability, cycle time reduction, and defect prevention.
- Serve as escalation point and technical mentor for junior controls engineers, test engineers, and automation technicians.
Requirements
- Bachelor’s Degree in Electrical Engineering, Controls Engineering, Mechatronics, Automation Engineering, or related discipline.
- Minimum of 7–10 years of progressive experience in industrial automation, controls engineering, or manufacturing test development roles.
- Demonstrated experience developing automated manufacturing test systems and PLC-based validation platforms.
- Experience developing and maintaining PFMEA and automation/test risk mitigation documentation.
- Strong experience with PLC platforms (e.g., Siemens, Allen-Bradley, or equivalent).
- Hands-on experience with industrial networking, VFD configuration, instrumentation integration, and safety circuit validation.
- Experience developing structured test documentation including validation plans, coverage matrices, and standard work.
- Working knowledge of applicable safety standards (e.g., NFPA 70E, UL, ISO safety standards).
- Experience supporting NPI launches, production ramps, and sustaining operations.
Benefits
- Medical, Dental, Prescription Drug, and Vision Insurance with HRA and HSA options
- 401K Match
- Employee Stock Purchase Plan
- Paid Time Off
- Tuition Reimbursement
- Life, AD&D, and Disability Insurance
- Commuter Benefits
- Employee Assistance Program
- Pet Insurance
- Adoption Assistance
- Annual Merit Increases
- Community Volunteer Opportunities
Job title
Job type
Experience level
Salary
Not specified
Degree requirement
Location requirements
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