Product Development Engineer creating design solutions for structural castings at Ford. Collaborating with cross-functional teams to optimize casting processes for quality and cost efficiency.
Responsibilities
Create casting designs to integrate multiple parts into one casting.
Develop business cases for proposed casting solutions for management’s consideration
Provide direction on design or process changes needed to optimize the casting process for maximum quality and cost efficiency.
Support technical documentation including lessons learned, best practices, design rules, design requirements and keep them updated in the Ford internal system.
Work with cross functional teams for vehicle packaging compliance and issue resolution
Support less experienced engineers in CAD, tooling design and on-site casting quality assessment for prototype part buy-off, including suggestions on how to improve the casting at a process or tooling level.
Support external suppliers and tool shops with process and tooling verification prior to production startup.
Requirements
Bachelor's in Mechanical, Materials or Manufacturing Engineering or a related field
5+ years of casting design experience
Ability to design solids in CAD (Catia, NX or 3DX)
Ability to interpret simulation results (Magmasoft, Flow 3D, Procast, etc) and improve the casting design based on those.
Proficiency in CAD
Experience working in a foundry or tool shop launching castings or HPDC tools in a manufacturing environment.
Experience in large structural castings including Giga / Mega casting sizes
Strong analytical and organizational skills and ability to manage several projects at the same time in a highly variable and uncertain environment.
Strong communication skills, both written and oral.
Microsoft Office experience.
Benefits
Immediate medical, dental, vision and prescription drug coverage
Flexible family care days, paid parental leave, new parent ramp-up programs, subsidized back-up childcare and more
Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more
Vehicle discount program for employees and family members and management leases
Tuition assistance
Established and active employee resource groups
Paid time off for individual and team community service
A generous schedule of paid holidays, including the week between Christmas and New Year’s Day
Paid time off and the option to purchase additional vacation time.
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