Automotive engineer developing solutions for autonomous vehicles and digitalisation in a global consulting firm. Optimizing performance and sustainability for the mobility industry.
Responsibilities
Ensure the availability of Packaging by meeting the Build planning requirements, Cost, Quality, Safety & Ergonomics.
Adherence with Program Milestone; Responsible for the Planning of Budget and Pack Cost KPI (CAPEX & Amortization)
Create the Master plan for Packaging Development Activity with respect Program milestone and Achieve required deliverables as per Program guidelines.
Estimate the Packaging Details like Size, Design & SNP to calculate CAPEX and Amortization Cost for program.
Study and develop the Best optimized packaging Design with respect to India region by considering various options like One way, Returnable, Rented….. Eventually choose the best optimized and cost-effective pack for implement.
Drive efficiency in Packaging through Density improvement & Value Engineering; Implementation of DFL (Design For Logistics) ideas
Should possess capability of Packaging Development for Domestic, Export or Import, SKD/DKD.
Complete Digital study for all parts and Finalise Concept, Packaging Dimension, SNP, Orientation & Design confirmation in PLM for part - RT/RAL ratings by SCM.
Pack Proposal from Suppliers, validate different Proposals and Finalise Efficient Concept with Optimized Cost.
Based the finalised Concept, estimate Loop Size & Budget (Capex/Opex) and Finalize Pack Design - Work with Pur for negotiation with suppliers and Release PO.
Manage Digital Validation with all stakeholders (Alignment on Proof of Concept)
Develop Proto Packaging and co-ordinate with all stakeholders for Validation through Trials (Manf, IQ, VPE, CPL, Logistics & Supplier) and Complete signoff by CFT.
Visit Suppliers to ensure on-time Pack Readiness/Supportability for Pre-builds/Programs milestones.
Ensure Pre-builds are supported with Proto Pack, Ensure Static/Dynamic Validations are conducted and final signoff from Suppliers.
Ensure PO release for Mass Production specific to Capex investments.
Develop a Plan by working with suppliers for Mass Production of Packaging; Monitor and Report progress (as per Procurement Strategy aligned during industrialization phase), Resolve/track open concerns on Pack.
Ensure the packaging availability with supplier as per the IAP Logistic Book Standard (7 check points).
After completion of procurement, request supplier to raise the invoice for payment process as well Asset Capitalization process.
Create/Maintain Pack Master Data and Lessons Learnt for 100% of parts and support Transfer of parts to Serial Life.
Co-ordinate with QCP team and support to upload J Series Grid in PLM for APQP.
Prepare and report Pack cost KPI (Cost of per Car/CBM, Explanation to Deviations) on monthly basis and Align with Program Steering Committee.
Manage & Support e2e Pack Development on any Change Management (Parts Engineering/Volume Fluctuations/Source changes) -ECN/ECR process.
Explore further Cost improvement in Pack during mass production through Synergy/Monozukuri/Workshops.
Support digital enablement in Pack Development Process (new Concept, Use of emerging Technology…)
Participate Monozukuri and support to share the innovative and improvement ideas from SCM in order to reduce the TpC of Car.
Support serial life team for various mode of secondary launch and adhere the planning & schedule to completed SCM related activities on time.
Create RACI for Change management process and publish to respective team to participate and complete their tasks without delay.
Serial life capacity increase on packaging and other SCM activity confirmation based on the monthly analyses of MPP Volumes.
Requirements
Minimum 6 -8 years of experience in Supply Chain and preferred in Project Packaging Engineering Activities
Experience in Managing external team
Experience in Logistics Design & Setup, Packaging Cost Management/ Optimization, Packaging/ Product Development Processes
Highly skilled in 2D & 3D Software (CAD/CATIA/Pack Assist), Auto Parts/Packaging Simulations Tools, PLM Software
Exposure to Automotive Production Process, Parts Packaging and Transport Techniques
CAPEX Management & Cost reduction program on SCM
Change management activities with respect to SCM on serial life program
Managing Packaging Vendors/fabricators & Logistics service Providers
Part knowledge and Packaging material & Costing knowledge
Exposure to Supply Chain/ Product Development Processes
Program Management & Team Management
Benefits
Collaborative working environment – We stand shoulder to shoulder with our clients and our peers, developing solutions that create a sustainable today and tomorrow.
Continuous learning - Our Learning & Leadership Development team has established a world-class learning ecosystem that enables you to acquire and develop the right skills by delivering a suite of accredited training courses.
Global organisation - We provide solutions to leading brands from various sectors, giving you the opportunity to work with top-tier companies providing impactful solutions to our customers’ customers.
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