Senior Engineer supporting equipment design and process implementation at Validation & Engineering Group. Focused on pharmaceutical, biotechnology, chemical, food, and medical devices industries.
Responsibilities
Support equipment design and process implementation activities under the guidance of the Staff Engineer
Contribute to the design, development, and integration of manufacturing equipment, ensuring alignment with project requirements and operational standards
Assist in developing User Requirement Specifications (URS) and mechanical/electrical designs for assembly and packaging equipment
Support the integration of new equipment through SAT completion, Equipment Integration during install, FAT and startup
Support Process Design on new equipment and ensure product designs are being met
Provide feedback and validate that the equipment design meets safety and operational standards based on experience and validation from respective stakeholders
Support suppliers and external design teams (vendor) for larger capital projects to manage cost, lead time and scope
Responsible for vendor contracts in collaboration with procurement and legal
Create, or obtain from the vendor, detailed 3D models/2D drawings of mechanical components and assemblies using CAD software
Create and maintain design documentation, including user requirement specifications, assembly instructions, bill of process, etc.
Support equipment designs to minimize production costs and changeover time, simplify assembly processes, design from the operators standpoint, maintainability, and ensure manufacturability
Participate in equipment design reviews, risk assessments, and continue to build failure mode and effects analysis (FMEA) to ensure reliability, safety, performance of mechanical systems/equipment
Collaborates with manufacturing teams to build and test prototypes of mechanical systems and components, gathering feedback, iterating on design as necessary
Support various engineering analyses / simulation (i.e. stress, strain, thermal, fluid dynamics) to validate and optimize design
Work closely with other engineering fields and Maintenance teams (i.e. electrical/mechanical engineers) to ensure seamless integration of mechanical systems with other project components
Comply with all local, state, federal, and BD safety regulations, policies, and procedures
Comply with all local BD quality policies, procedures, and practices through consistent application of sound quality assurance principles
Other duties as assigned
Requirements
Bachelors degree in Mechanical, Electrical, Chemical, or Industrial Engineering (Masters preferred)
8+ years of engineering experience in pharmaceutical/medical devices industry
Tooling design experience of complex mechanical systems is preferred
Experience with PLC programming and Controls
Proficiency in Autocad and/or SolidWorks is desired
Excellent technical skills including project management, organization, and planning
Demonstrated ability to apply problem solving and data analysis methods
Previous experience with Good Manufacturing Practice (GMP), ISO standards and Lean Manufacturing concepts desired
Experience in an FDA regulated quality environment desired
Willingness and ability to travel domestically and internationally up to 25% average annually
Benefits
Ability to use a laptop/computer for extended periods of time (up to 8 hours)
Ability to sit for long periods of time (up to 8 hours) in virtual and/or on-site meetings
Ability to stand for long periods of time (up to 8 hours) when conducting FAT, SAT, on-site equipment/process troubleshooting, etc.
Ability to climb steps, squat, etc.
Follow Safety and Quality/GMP requirements for medical device manufacturing site (Safety shoes, safety glasses, hair net, beard net, face mask, hard hat, etc.as required per manufacturing site)
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