Senior Process Engineer driving technical excellence across global manufacturing network for Oral Solid Dosage. Collaborating with teams and ensuring compliance in engineering activities.
About the role
- Industrial Engineer I optimizing processes and improving production efficiency at G&W Electric. Involves analyzing material flows and supporting new product implementations.
Responsibilities
- Develop and maintain Value Stream Maps to optimize material and information flow, takt time, lead time, and waste elimination.
- Participate in Kaizen events aimed at production and support process improvements.
- Analyze cycle times, labor costs, and material flows, proposing actionable improvements.
- Investigate and propose cutting-edge methods to improve process safety, product quality, waste elimination, and cost reduction.
- Prepare and analyze process and production reports leveraging ERP/MES systems (e.g., JDE).
- Lead structured problem-solving activities using 5 Whys, Fishbone, and DMAIC methodologies.
- Provide manufacturing decision-making data by calculating production, labor, and material costs; reviewing production schedules; and estimating future operational needs.
- Support the development of work instructions and training materials for standardization and operator development.
- Understand the functions of Planning, Logistics, Quality, Manufacturing Excellence, and Production teams to implement improvements.
- Analyze ERP and MES systems and suggest improvements to improve the flow of information.
- Contribute to inventory reduction and material flow optimization initiatives.
- Provide direct floor-level technical support to production through troubleshooting and improvement actions.
- Participate in new product design reviews, providing input on DFMEA, PFMEA, and assembly feasibility to identify and mitigate process risks.
- Support the implementation of new products and product lines through cell layout development, landing of new equipment, and preparation of documentation, work instructions, and operator training.
- Design and modify fixtures, workstation layouts, and material flow systems, where/if requested.
- Foster a culture of continuous improvement, floor presence, and cross-functional engagement.
- Be at least White Belt Six Sigma working towards Yellow Belt or higher.
Requirements
- Holds a Bachelors of Science in Industrial Engineering or related field
- Has 0-2 years of experience in industrial, Mechanical engineering or related field
- Has basic knowledge of Lean Manufacturing and Six Sigma (White Belt or higher)
- Possesses strong analytical, problem-solving, and communication skills
- Is proficient in Microsoft Office and familiarity with ERP/MES tools
- Ideally you will also have experience with: Internship or co-op experience in a manufacturing environment
- Experience with JDE or similar ERP systems
- Exposure to PFMEA and/or DFMEA processes
Benefits
- Medical, Dental and Vision Insurance
- Short and Long-Term Disability
- Life Insurance
- Health club membership program and reimbursement
- Employee Assistance Program
- Tuition Reimbursement
- 401 (k)
- Annual Profit Sharing
- Vacation
- Air-conditioned/heated state-of-the-art manufacturing facility
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