Manufacturing Process Engineer leading development and launch of battery pack manufacturing processes at Ford. Collaborating across teams to ensure quality and efficiency in production.
Responsibilities
Lead comprehensive manufacturing engineering studies and feasibility assessments for battery pack programs from concept through launch.
Develop robust manufacturing processes and manage the procurement, design, runoff, and successfully launch new equipment at Ford plant.
Ensure rigorous quality standards, utilizing tools like PFMEA and Control Plans, and drive continuous improvement initiatives.
Manage program financial objectives, timing plans, and recovery actions, maintaining overall financial responsibility for assigned content.
Collaborate extensively with product development, suppliers, and plant teams to resolve manufacturing concerns and ensure seamless program execution.
Conduct Digital Pre-Assembly (DPA5) and Manufacturing Assessment (MA) reviews, identifying and incorporating necessary updates and high-hurt actions.
Develop and deliver critical process documentation, specifications, and management review decks (e.g., Deep Dive Decks).
Champion safety, ergonomics, productivity, and process conformity in all engineered solutions and equipment deployments.
Drive investment efficiency and ensure timely delivery and adherence to all required OEM documentation and PTME strategies.
Requirements
Bachelor’s degree in engineering (Mechanical, Industrial, Manufacturing, or related field).
5+ years of experience in manufacturing engineering, with a strong focus on powertrain, electrification, battery pack, or complex assembly processes.
Proven experience with automotive launch processes and new program introduction.
Demonstrated expertise in manufacturing feasibility studies, DPA5, MA assessments, PFMEA, and Control Plans.
Strong project management skills with the ability to manage financial responsibility and timing plans.
Excellent communication, collaboration, and problem-solving skills.
Familiarity with Ford strategies, Bill of Process, and MDS/MPS requirements.
Must be a collaborator with willingness to take leadership role in project setting and have the ability and aptitude to manage technical aspects of the position.
Benefits
Immediate medical, dental, vision and prescription drug coverage
Flexible family care days, paid parental leave, new parent ramp-up programs, subsidized back-up child care and more
Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more
Vehicle discount program for employees and family members and management leases
Tuition assistance
Established and active employee resource groups
Paid time off for individual and team community service
A generous schedule of paid holidays, including the week between Christmas and New Year’s Day
Paid time off and the option to purchase additional vacation time
Job title
Manufacturing Process Engineer – Battery Pack Assembly
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