Specialist, Process Engineer at Pandora focused on process quality control and manufacturing efficiency optimization. Collaborating across teams to implement innovative technologies and enhance production processes.
About the role
- Durability Engineer managing vehicle design loads and durability health within Ford's product development team. Collaborating across teams to ensure vehicle performance and robustness standards.
Responsibilities
- Act as a single point of contact for managing the durability attribute for a vehicle program.
- Contribute to road load simulations to provide design loads for different vehicle systems such as chassis parts, body structures, powertrain mounts, and many other systems.
- Represent durability in architecture reviews and support the development of the architecture with an eye on durability performance and good loads management.
- Support loads analysis studies during the virtual development of the vehicle to best tradeoff tuning ranges with other attributes like Vehicle Dynamics and NVH.
- Monitor the CAE results from cascaded design loads and report out results through internal management reviews.
- Assist CAE and D&R teams with how to best use loads for CAE studies and/or testing to include items like understanding generic standards, strength and endurance concepts, PSD analysis, and simple block cycle development.
- Lead pre-durability planning with support from colleagues – lessons-learned from previous testing, ensuring spare parts are handled, and that the overall durability plan is aligned throughout the organization.
- Develop and maintain the vehicle level durability verification plan and program durability health chart.
- Durability Milestone assessments (Champion Program Design Reviews, and Milestone). Be the voice of the Durability team to report out the state of full vehicle durability testing summaries for milestone status.
- Interface with various functional and test teams to ensure test methods align with vehicle level test requirements, and issues are captured, raised, and resolved.
- Ensure all team deliver according to product development timing.
Requirements
- Bachelor’s Degree in Engineering or equivalent combination of relevant education and experience.
- 5+ years Road Loads, Durability CAE, Durability Attribute, or Vehicle Attribute experience
- Master’s degree in mechanical engineering (Preferred)
- Strong experience in advanced road load simulations and design load development (ADAMS, Matlab)
- Experience with material strength and fatigue
- Experience in interpreting road load measurements and lab test results
- Familiarity with architectural tools (C123, CSE, etc)
- Programming Skills (e.g. MATLAB, Python, etc.)
- Experience using SimCenter (LMS) TestLab, nCode and Reliasoft
- Familiarity with NASTRAN, ABAQUS, or OPTISTRUCT
- Possess a growth mindset and desire to work in fast-paced and highly technical environment
- Highly motivated and proactive, with exceptional attention to detail
- Strong problem-solving skills coupled with strong communication and teamwork skills.
Benefits
- Immediate medical, dental, vision and prescription drug coverage
- Flexible family care days, paid parental leave, new parent ramp-up programs, subsidized back-up child care and more
- Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more
- Vehicle discount program for employees and family members and management leases
- Tuition assistance
- Established and active employee resource groups
- Paid time off for individual and team community service
- A generous schedule of paid holidays, including the week between Christmas and New Year’s Day
- Paid time off and the option to purchase additional vacation time.
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