Additive Manufacturing Engineer with expertise in LW-DED technologies and robotic systems at Pangea Propulsion. Responsible for overseeing the entire fabrication process and collaborating with quality and design teams.
Responsibilities
Program, configure, and operate robotic systems for LW-DED (and preferably LP-DED) manufacturing routes
Own the entire fabrication process, from parameter definition to in-process monitoring and post-build evaluation
Apply strong metallurgical understanding (solidification, dilution, thermal cycles, microstructure evolution) to optimize process parameters and deposition strategies
Assess how each process step (wire/powder feed, laser energy, bead overlapping, scan strategies, thermal input, cooling times) affects final properties, geometry, and defect formation, and adjust accordingly
Implement and interpret Non-Destructive Testing (NDT) methods (e.g., visual, penetrant, ultrasonic, 3D scans, CT scan) to validate deposited material and final components
Define and oversee post-processing activities: machining, heat treatments, stress relief, HIP, and surface finishing operations
Collaborate with design and quality teams, providing process and metallurgical insight to ensure manufacturability and compliance with technical requirements
Troubleshoot process deviations, equipment issues, and material-related anomalies during and after fabrication
Prepare detailed technical documentation: process sheets, build reports, inspection plans, and quality records
Requirements
Degree in Mechanical Engineering, Materials Science, Aerospace Engineering, or equivalent
Hands-on experience with DED technologies (LW-DED, LP-DED, or similar directed energy processes)
Proficiency in robot programming (KUKA, ABB, Fanuc, or equivalent)
Strong understanding of material behavior under thermal cycles, microstructure formation, and defect mechanisms
Ability to define, tune, and optimize process parameters and deposition strategies
Knowledge of NDT techniques relevant to welds and additive manufacturing
Experience with post-processing methods (machining, heat treatments, HIP, finishing)
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